Plastics Production Facility Expansion

This $14 million Plastics Production Facility Expansion project involved the planning and design for expanding a manufacturing process to produce plastic pellets, doubling the production capacity. The project included tie-in to existing raw material storage, addition of reaction and extrusion equipment as well as building and utilities additions required to support the process.

Scope of Work

  • Liquid dosing.
  • Explosive powder handling and additions.
  • Raw material hoist/elevator.
  • Reaction process.
  • Product size reduction (dicing and grinding).
  • Dilute and dense phase pneumatic conveying.
  • Product curing and blending.
  • Finished product storage.
  • Product packaging.
  • Hot oil heating systems.
  • Chiller and water cooling systems.
  • Air handling systems.
  • Dust collection.
  • Process automation.
  • Access platforms.
  • Building expansion.


Engineering Services

  • Preliminary design and cost estimate.
  • Building foundations/piling, structural steel and architectural.
  • Detailed process, mechanical, electrical and controls design.
  • Equipment/instrument specifications.
  • Equipment/instrument bidding and bid evaluations.
  • Construction bidding and bid evaluations.
  • Construction assistance, scheduling and updates.

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Project Manager

Jóhann Emilsson, P.E.

Jóhann is Principal and Vice President with a diverse background in project management and electrical engineering. His design expertise includes the installation of control systems, industrial electrical equipment and instrumentation for general purpose areas through explosive, hazardous and classified areas.

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Our 8-Step Process

Process Results provides innovative engineering solutions from concept to commissioning. Engineering is a "process" and with listening to our customers, we provide successful results. We base our business on relationships, and have established an 8-step process to better control the project to meet the needs of our clients.

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Since 1991, we have helped our clients build a better, brighter future through knowledge, experience and technology.

Process Results provides expert consulting and technical services across a wide range of industries – commercial, industrial, municipal, educational and more. You can rely on our team’s extensive experience and proven know-how to deliver measurable results. We will design, build, integrate and manage your project from concept through completion.

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